Heijunka (pronounced hey-june-kuh) is a Japanese word that means leveling. In Lean, it refers to the leveling of production, aimed at improving the flow of a process to better match customer demand, …

Mar 12, 2024 · Heijunka is a lean manufacturing approach that aims to satisfy customer demand by gradually leveling up production quantities. Producing steadily rather than in large quantities or …

Apr 11, 2023 · Heijunka, which derives from Japanese manufacturing practices, is an essential tool in the Lean Manufacturing toolbox. It enables manufacturers to become more agile, responsive, and …

Apr 9, 2025 · What is Heijunka and why is it key in Lean Manufacturing? Heijunka is a Japanese term, which translates as “leveling” and is one of the fundamental principles of the Toyota Production System.

Apr 9, 2025 · What is Heijunka? Heijunka is a lean manufacturing method that helps reduce overproduction by processing orders based on customer demand and avoiding bulk production in …

3 hours ago · Heijunka is leveling the type and quantity of production over a fixed period of time. This enables production to efficiently meet customer demands while avoiding batching and results in …

Apr 26, 2025 · This comprehensive guide will delve into the concept of Heijunka, exploring its definition, origins, core principles, implementation tools like the Heijunka board, benefits, challenges, and its …

Jan 14, 2026 · What is Heijunka? Heijunka is the systematic alignment of production type and volume over a specified period, designed to create a smooth and predictable manufacturing flow.

Sep 16, 2025 · Put simply, Heijunka drives lean manufacturing all along the value stream by controlling capital expenses, inventories, lead time, and labor. Instead of manufacturing items in batches, with …

Jan 9, 2026 · Heijunka, a Japanese term meaning “levelling”, is a production scheduling method from the Toyota Production System. Its goal is to balance both the volume and variety of manufactured …